Training Module
Training Module

Product Design & Development

Understand ISO 9001 product design and development controls, required evidence, and design change management

Understand

Implement

Manage

Audit

Training module overview

Many organisations “do design” effectively, but struggle to show consistent control: unclear inputs, informal design reviews, weak traceability from requirements to outputs, and change decisions that are hard to justify later. The result is rework, production surprises, and disputes about whether the design was actually verified or validated.

This module focuses on ISO 9001 product design and development expectations: planning, inputs/outputs, reviews, verification and validation, and controlled design changes. It explicitly separates product design controls from adjacent ISO 9001 specialisations: customer requirement capture is handled in Customer & Requirements Management, service design in Service Design & Development, and operational execution controls in Production Control and Service Provision & Control.

Many organisations “do design” effectively, but struggle to show consistent control: unclear inputs, informal design reviews, weak traceability from requirements to outputs, and change decisions that are hard to justify later. The result is rework, production surprises, and disputes about whether the design was actually verified or validated.

This module focuses on ISO 9001 product design and development expectations: planning, inputs/outputs, reviews, verification and validation, and controlled design changes. It explicitly separates product design controls from adjacent ISO 9001 specialisations: customer requirement capture is handled in Customer & Requirements Management, service design in Service Design & Development, and operational execution controls in Production Control and Service Provision & Control.

Target audience

  • Quality managers responsible for ISO 9001 implementation and system maintenance

  • Product development and engineering leads coordinating design activities

  • Process owners setting up or improving design governance and evidence

  • Operations / industrialisation leads interface-managing design handover to production

  • Management system coordinators supporting cross-functional control and documentation

  • Quality managers responsible for ISO 9001 implementation and system maintenance

  • Product development and engineering leads coordinating design activities

  • Process owners setting up or improving design governance and evidence

  • Operations / industrialisation leads interface-managing design handover to production

  • Management system coordinators supporting cross-functional control and documentation

Agenda

What ISO 9001 expects from product design and development control

  • When design and development controls apply (and when they don’t)

  • Typical evidence expectations and common gaps in practice

Planning design and development as a controlled process

  • Defining stages, responsibilities, interfaces, and decision points

  • Aligning design planning with project realities (without inventing parallel systems)

Design inputs and design outputs

  • Making inputs usable: requirements, constraints, standards, and prior lessons

  • Outputs that are “production-ready”: acceptance criteria, specifications, and instructions

Design reviews

  • What a review must achieve (beyond meetings and minutes)

  • Role clarity: reviewers, approvers, and cross-functional interfaces

Verification and validation

  • Practical distinction and how to demonstrate each in product contexts

  • Building a proportionate verification/validation record without overengineering

Design and development changes

  • Change triggers, impact evaluation expectations, and decision traceability

  • Protecting downstream stability: handover, re-verification, and controlled release

Workshop: build a product design control pack (case-based)

  • Map a design flow to required controls and evidence

  • Draft a minimal, complete set of records: plan, review points, V&V matrix, change log

What ISO 9001 expects from product design and development control

  • When design and development controls apply (and when they don’t)

  • Typical evidence expectations and common gaps in practice

Planning design and development as a controlled process

  • Defining stages, responsibilities, interfaces, and decision points

  • Aligning design planning with project realities (without inventing parallel systems)

Design inputs and design outputs

  • Making inputs usable: requirements, constraints, standards, and prior lessons

  • Outputs that are “production-ready”: acceptance criteria, specifications, and instructions

Design reviews

  • What a review must achieve (beyond meetings and minutes)

  • Role clarity: reviewers, approvers, and cross-functional interfaces

Verification and validation

  • Practical distinction and how to demonstrate each in product contexts

  • Building a proportionate verification/validation record without overengineering

Design and development changes

  • Change triggers, impact evaluation expectations, and decision traceability

  • Protecting downstream stability: handover, re-verification, and controlled release

Workshop: build a product design control pack (case-based)

  • Map a design flow to required controls and evidence

  • Draft a minimal, complete set of records: plan, review points, V&V matrix, change log

Course ID:

HAM-PDD-1

Audience:

Manager

Domain:

Quality

Available in:

English

Duration:

7 h

List price:

CHF 550

Excl. VAT. VAT may apply depending on customer location and status.

What you get

Learning outcomes

  • Determine when ISO 9001 design and development controls apply to a product scope and lifecycle

  • Set up a design and development plan that clarifies stages, responsibilities, interfaces, and decision points

  • Define and structure design inputs so they are complete, usable, and traceable

  • Specify design outputs that are adequate for downstream use (including production handover)

  • Implement design reviews with clear purpose, participation, and documented outcomes

  • Distinguish verification from validation in product contexts and build proportionate evidence

  • Establish a controlled approach to design changes, including impact evaluation and traceable decisions

  • Determine when ISO 9001 design and development controls apply to a product scope and lifecycle

  • Set up a design and development plan that clarifies stages, responsibilities, interfaces, and decision points

  • Define and structure design inputs so they are complete, usable, and traceable

  • Specify design outputs that are adequate for downstream use (including production handover)

  • Implement design reviews with clear purpose, participation, and documented outcomes

  • Distinguish verification from validation in product contexts and build proportionate evidence

  • Establish a controlled approach to design changes, including impact evaluation and traceable decisions

Learning materials

  • Slide deck

  • Participant workbook

  • Certificate of completion

  • Slide deck

  • Participant workbook

  • Certificate of completion

Templates & tools

Product design & development planning template (stages, roles, interfaces, records)

Design input checklist (requirements, constraints, obligations, lessons learned)

  • Design output adequacy checklist (handover readiness)

  • Design review record template (purpose, issues, actions, decisions)

  • Verification & validation matrix template (methods, criteria, evidence)

  • Design change request and impact evaluation template

  • Design change log (release, communication, downstream actions)

  • Optional AI prompt set for summarising review outcomes and change impacts (supporting professional judgement)

Product design & development planning template (stages, roles, interfaces, records)

Design input checklist (requirements, constraints, obligations, lessons learned)

  • Design output adequacy checklist (handover readiness)

  • Design review record template (purpose, issues, actions, decisions)

  • Verification & validation matrix template (methods, criteria, evidence)

  • Design change request and impact evaluation template

  • Design change log (release, communication, downstream actions)

  • Optional AI prompt set for summarising review outcomes and change impacts (supporting professional judgement)

Prerequisites

This module assumes familiarity with general management system concepts and the difference between process control and project execution. It also assumes participants understand the generic foundations that ISO 9001 design controls depend on (these are referenced here and are not re-taught in this module).

Helpful background includes:

  • Basic understanding of process ownership, documented information, and role clarity

  • Familiarity with risk-and-opportunity thinking at a concept level (no risk methodology is taught here)

  • Experience participating in product development, engineering change, or industrialisation workflows

This module assumes familiarity with general management system concepts and the difference between process control and project execution. It also assumes participants understand the generic foundations that ISO 9001 design controls depend on (these are referenced here and are not re-taught in this module).

Helpful background includes:

  • Basic understanding of process ownership, documented information, and role clarity

  • Familiarity with risk-and-opportunity thinking at a concept level (no risk methodology is taught here)

  • Experience participating in product development, engineering change, or industrialisation workflows

Strongly recommended preparatory modules

Risk Management Foundations: Consistent Risk and Opportunity Logic Across Management Systems

Learn the fundamentals of identifying, evaluating, treating, and monitoring risks and opportunities across management systems.

7 h

Risk Management Foundations: Consistent Risk and Opportunity Logic Across Management Systems

Learn the fundamentals of identifying, evaluating, treating, and monitoring risks and opportunities across management systems.

7 h

Risk Management Foundations: Consistent Risk and Opportunity Logic Across Management Systems

Learn the fundamentals of identifying, evaluating, treating, and monitoring risks and opportunities across management systems.

7 h

Helpful preparatory modules

The modules below prepare for an optimal learning experience – but are not strictly necessary for participants to follow.

System Foundations: Context, Stakeholders, and System Boundaries

Understand organisational context, stakeholders, and system boundaries

7 h

System Foundations: Context, Stakeholders, and System Boundaries

Understand organisational context, stakeholders, and system boundaries

7 h

System Foundations: Context, Stakeholders, and System Boundaries

Understand organisational context, stakeholders, and system boundaries

7 h

Documentation & Knowledge Foundations: Documented Information, Records, and Organisational Knowledge

Fundamentals of documented information control, records, and knowledge capture for management systems

7 h

Documentation & Knowledge Foundations: Documented Information, Records, and Organisational Knowledge

Fundamentals of documented information control, records, and knowledge capture for management systems

7 h

Documentation & Knowledge Foundations: Documented Information, Records, and Organisational Knowledge

Fundamentals of documented information control, records, and knowledge capture for management systems

7 h

Office scene with people standing, walking and sitting

Ready to achieve mastery?

Bring ISO requirements into everyday practice to reduce avoidable issues and strengthen the trust of your customers and stakeholders.

Office scene with people standing, walking and sitting

Ready to achieve mastery?

Bring ISO requirements into everyday practice to reduce avoidable issues and strengthen the trust of your customers and stakeholders.

Office scene with people standing, walking and sitting

Ready to achieve mastery?

Bring ISO requirements into everyday practice to reduce avoidable issues and strengthen the trust of your customers and stakeholders.